Kugarura imbaraga za plastiki Extruder: Ubuyobozi bwuzuye bwo gusana no gusana ingunguru
Mwisi yisi yo gukuramo plastike, screw na barrale bihagarara nkumutima wimashini, bihindura ibikoresho fatizo mubicuruzwa bitandukanye. Ariko, nkibikoresho byose byubukanishi, ibi bice byingenzi birashobora kwambara no kurira mugihe, birashobora kubangamira imikorere ya extruder no gukora neza muri rusange. Iyo uhuye nibibazo nkibi, gusobanukirwa nuburyo bwo gusana no gufata ibyemezo byuzuye nibyingenzi kugirango ukomeze umusaruro kandi ugabanye igihe gito.
Kugarura umugozi: Kugarura imikorere yo kuzunguruka
Imiyoboro, hamwe nududodo twayo twinshi hamwe nigishushanyo mbonera, igira uruhare runini mugutanga no gutunganya plastiki yashongeshejwe. Iyo kwambara no kurira bifata intera, imikorere ya screw iragabanuka, bigira ingaruka kubikorwa byo gukuramo. Hano hari uburyo busanzwe bwo gusana ibyuma byangiritse:
- Kongera kubaka amakosa yagoretse:Mugihe habaye imiyoboro yamenetse cyangwa ihindagurika, uburyo bwo gusana buterwa na diameter y'imbere. Imyenda mishya ya diameter yo hanze igomba gukorwa hifashishijwe urebye neza hagati ya screw na barriel.
- Kugarura insanganyamatsiko zambarwa:Iyo diameter ya screw yagabanutse kubera kwambara, hejuru yumutwe wangiritse urashobora kuvurwa hanyuma ugaterwa nubushyuhe bwumuriro hamwe nudukingirizo twirinda kwambara. Ubu buryo bukorwa kenshi nibikoresho byihariye byo gutera kandi bigatanga igisubizo cyiza.
- Ikibazo gikomeye cyo Kongera Kuramba:Ku mashini yerekana kwambara kumurongo wigice, urwego rwimyenda idashobora kwangirika rushobora kubikwa hakoreshejwe tekiniki ikomeye. Ibi mubisanzwe bikubiyemo kongeramo 1-2mm yibikoresho hanyuma ugakora imashini kurwego rwifuzwa. Amavuta adashobora kwangirika, akenshi agizwe nibintu nka C, Cr, Vi, Co, W, na B, byongera imbaraga zo kurwanya kwangirika no kwangirika. Mugihe ubu buryo bukora neza, burashobora kuba buhenze, bigatuma butamenyekana usibye ibisabwa byihariye bya screw.
- Ububiko bwa Chrome bwo Gukomera Ubuso:Ubundi buryo bwo gusana screw burimo isahani yo hejuru hamwe na chromium ikomeye. Chromium, izwiho kwambara no kurwanya ruswa, irashobora gukoreshwa kuri screw. Nyamara, urwego rukomeye rwa chromium rushobora kuba rwitandukanije, rusaba kubitekerezaho neza.
Kugarura ingunguru: Kubungabunga umuyoboro utemba
Barrale, hamwe nubuso bwimbere bwimbere, ikora nkumuyoboro wa plastiki yashongeshejwe mugihe igenda ikuramo. Mugihe igikomangoma gikomereye gitanga imbaraga zo kwambara, gukoresha igihe kirekire birashobora gutuma umurambararo wimbere wiyongera, bishobora kugira ingaruka kubicuruzwa no guhoraho. Hano hari uburyo busanzwe bwo gusana kuri barrale yangiritse:
- Kwisubiraho kubunini bwa diameter:Kuri barrale yagize ubwiyongere bwa diameter bitewe no kwambara, mugihe bagifite igipimo cya nitride, bore y'imbere irashobora guhindurwa hanyuma igahinduka hasi kuri diameter nshya. Imashini nshya irashobora gukorwa noneho ukurikije iyi diameter ivuguruye.
- Ongera utere imyenda yagutse:Mugihe aho diameter y'imbere ya barriel yibasiwe cyane no kwambara, igice cyangiritse kirashobora kongera gutabwa hamwe nuburinganire bwa 1-2mm. Ubu buryo bukubiyemo gutunganya neza kugirango umenye neza ibipimo.
- Gusimbuza Liner Kwambara Byimbere:Akenshi, igice gikunze kwambarwa cya barrale ni zone ya homogenizing. Kuri ibi bihe, igisubizo cyigiciro gikubiyemo gusimbuza iki gice cyihariye (mubisanzwe 5-7D muburebure) hamwe na nitride ya alloy ibyuma. Imbere ya diameter y'imbere ihujwe neza na diameter ya screw, ireba neza, hanyuma ikorwa hanyuma igateranyirizwa hamwe.
Ibitekerezo byubukungu: Gukuramo uburimbane bukwiye
Iyo uhuye nikibazo cyo gusana cyangwa gusimbuza umugozi cyangwa ingunguru, isesengura ryubukungu ryuzuye ni ngombwa. Mugihe ibiciro byo gusana bishobora kugaragara nkibiri munsi yo gusimbuza ibice byose, icyerekezo kinini ni ngombwa. Suzuma ibintu bikurikira:
- Amafaranga yo gusana nigiciro cyo gusimbuza:Mugihe ibiciro byo gusana bishobora kuba biri imbere, bigomba kugereranwa nigiciro cyo gusimbuza ibice byose.
- Ibiciro byo gusana nubuzima bwa serivisi busigaye:Suzuma ibiciro byo gusana ugereranije nigihe giteganijwe gisigaye cyubuzima bwa serivisi yasanwe. Niba gusana byongereye igihe cyibigize ubuzima, birashobora kuba amahitamo meza.
- Ibiciro byo Gusimbuza vs. Gusimburana:Gereranya ibiciro byo gusimbuza ibice hamwe nuburyo rusange bwo gusimbuza imashini. Niba ibice biri hafi kurangira igihe cyateganijwe cyo kubaho, gusimburwa birashobora kubahenze cyane mugihe kirekire.
- Ingaruka ku musaruro:Reba ingaruka zishobora guterwa no gusana cyangwa gusimburwa. Niba umusaruro wunvikana cyane, gusana byihuse birashobora kuba byiza, nubwo bitwara amafaranga menshi.
Iyo usuzumye witonze ibyo bintu, urashobora gufata ibyemezo byuzuye bihuye nibitekerezo byubukungu no gukomeza umusaruro.
Umwanzuro: Gushyira imbere gukumira kubikorwa byiza
Mugihe gusana imigozi na barrale bitanga ibisubizo byokwongerera igihe cyibi bice byingenzi bya extruder, gushyira imbere kubungabunga ibidukikije bikomeza kuba urufunguzo rwo gukora neza no kuzigama igihe kirekire. Hano hari uburyo bwiza bwo gusuzuma:
- Ubugenzuzi busanzwe:Buri gihe ugenzure imigozi na barriel kugirango ugaragaze ko wambaye. Kumenya hakiri kare ibibazo bishobora gutuma habaho ingamba zihuse no gukumira.
- Gusiga neza:Koresha uburyo bwo gusiga amavuta bujyanye na moderi yawe ya extruder hamwe nuburyo ukora. Amavuta ahagije agabanya guterana amagambo no kwambara kuri screw na barriel.
- Guhuza Ibikoresho:Menya neza ko ibikoresho bya pulasitiki byatunganijwe bihuye nibikoresho bya screw. Ibikoresho bidahuye birashobora kwihutisha kwambara.
- Gukwirakwiza inzira:Kunonosora ibipimo byawe byo gukuramo, harimo ubushyuhe bwubushyuhe n'umuvuduko wa screw, kugirango ugabanye kwambara bitari ngombwa kuri screw na barriel.
- Gushora mu Bice Byiza:Mugihe gusimburana ari ngombwa, hitamo ubuziranenge bwo hejuru, kwambara-imashini idashobora kwambara hamwe na barrale mubakora inganda zizwi.
- Gufatanya ninzobere:Menyesha abatekinisiye ba serivise babimenyereye kugirango babone ibyifuzo byo kubungabunga no gutanga inama kubijyanye no gusana cyangwa kubisimbuza.
Mugukurikiza izi ngamba zo gukumira, urashobora kugabanya cyane ibikenewe gusanwa, kwemeza ubuziranenge bwibicuruzwa, kandi ukanagura imikorere muri rusange no kuramba kumurongo wawe wo gukuramo plastike. Ibuka,twin screw extruder umwirondoro wa plastikePorogaramu akenshi isaba ibice byihariye kubera imyirondoro igoye bakora. Iyo uhitamo aimashini ya plastikekubwaweUmwirondoro wa plastike, gufatanya nu ruganda rutanga gahunda yo kubungabunga no gukumira ibice byabugenewetwin screw extrudersni ngombwa kubikorwa byiza.
Igihe cyo kohereza: Jun-04-2024